Before releasing raw materials for manufacturing, each lot of incoming alloy or composite is tested to validate it meets the required specifications. Each lot is tagged for full traceability through manufacturing.
Using networked control systems that capture real-time data from sensors embedded in every machine, headermen continuously monitor production and visually inspect product. If a machine moves outside of established parameters, it’s stopped and adjustments are made to limit waste and downtime.
While we manufacture hundreds of thousands of
products every day, the output from each line is
segregated in small batches for testing. Multiple
samples of each product, from each batch, are
collected and evaluated by our on-site testing
center prior to release.
When product batches clear inspection, they are aggregated for
bulk shipment. On the rare occasion that a deviation is found, then the
source batch is isolated. An investigation ensues
to evaluate the nature and cause of the deviation
and to determine what corrective action is needed.
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